Table of Contents:

Introduction: Back to the Basics

• Safety 1
• Paperwork 2
• Field Service 3
• HR 4

Filter Sheets

• Hydraulic Power Units5
  • D6/404C.22 5
  • D6/404D.22T 6
  • D6/V2203 7
  • D6/S4Q2 8
  • D6/D2011 9
  • D6/F4L-913/914 10
  • D8/1104.44 11
  • D8/4045 12
  • D8/4045TF290 13
  • D8/V3800T 14
  • D8/S4S 15
  • D12/6068T 16
  • D12/6068HF-285 17
  • D12/1106D 18
  • D14/6081T 19
  • D14/QSB190 20
  • D14/6068HF-485 21
  • D14/1106D 22
  • D14/1106D-E70TA 23
• Suction Lift Pumps
  • PT3/D905 24
  • SP3TP/SS-3CA1 25
  • PAV3/3TNV70 26
  • PT4TMS-404C.22 27
  • SP4TMS-4TNV88 28
  • PA4/4045 29
  • SP4TP/SS-3CA1 30
  • SP4TMS/SS-4LE2T 31
  • Table of Contents
  • PT4TPA/F4L-913/914 32
  • PT4TPB/F4L-913/914 33
  • PT4TPC/BF6M2012C 34
  • T4A60/F3L-913/914 35
  • PT6TMS/1104.44 36
  • SP6TMS/4JG1 37
  • SP6TMS/4TNV98T 38
  • PA6/4045 39
  • CE6/F4L-913/914 40
  • PT6TPA/804C.33 41
  • PT6TPA/F4L-913/914 42
  • PT8/1104.44T 43
  • PT8TPC/SS-1104.44T 44
  • PT10/6068T 45
  • PT10/QSB190 46
  • PT14/6081HF070T 47
  • PT14/60681T 48
  • PT14/1106D-E70TA 49
  • PT18/6125H 50
• Wellpoint Pumps
  • W4R/Z482 51
  • DD4/L100W 52
  • W6R/403C.11 53
  • PT150SS/1D90V 54
  • W8R/404C.22 55
  • W8R/4TNV88 56
  • W10R/SS-4H50TIC 57
  • W12R/1104.44 ROTARY 58
  • W12R/SS-4H50TIC 59
• Jet Pumps
  • J4/4.236 60
  • J4/1104.44 61
  • J6/6068T 62
  • J6/F6L913 63
  • J8/6081T 64
• GENSET's
  • GENSET/QA25ID 65

Troubleshooting 66

• Troubleshooting: Starting Problems 66
• Troubleshooting Hydraulics 67
• Troubleshooting Hydraulic systems: Part 1 68
• Troubleshooting Hydraulic systems: Part 2 69
• Troubleshooting Suction pumps: Part 1 70
• Troubleshooting Suction pumps: Part 2 71
• Troubleshooting Suction pumps: Part 3 72
• Troubleshooting Wellpoint Pumps on Sock: Part 1 73
• Troubleshooting Wellpoint Pumps on Sock: Part 2 74
• Troubleshooting Wellpoint Pumps on Sock: Part 3 75
• Troubleshooting Rotary Pumps 76

Ticket Writing 77

• Ticket Writing: Delivery Extra Material 78
• Ticket Writing: Labor 79
• Ticket Writing: Wellpoint Install 80
• Ticket Writing: Switch-Out 81
• Ticket Writing: Service Call 82
• Ticket Writing: Pick-Up 83
• Ticket Writing: Parts Sold 84

Hydraulic Submersible Pump Procedures

• Setting up Hydraulic Submersible Pumps 85
• Pump Installation: Float Drum Chaining 86
• Pump Installation: Floating 87
• Pump Installation: 90 88
• 12TA Pump Float 89
• HSP Sticker 90
• Why Oils Should not be Mixed 91
• HSP Cam Ring Chart 92

Starting and Operating Instructions

• Hydraulic Pump Starting and Operating Instructions 93
• Suction Lift Pump Starting and Operating Instructions 94
• Rotary Lobe Pump Starting and Operating Instructions 95
• Installation of Float Switches 96

Procedures

• Procedures: Towing: Part 1 97
• Procedures: Towing: Part 2 98
• Procedures: By-Pass Service 99
• Procedures: Pump Wash In 100
• Required Basic Tool List 101

Service Sheets

• Field Service Record 102
• Service Sheet: PT/Selwood (PT3TP, PT4TMS, PT6TMS) 103
• Service Sheet: Rotary Wellpoint Pump 104
• Service Sheet: Hydraulic Power Unit 105
• Service Sheet: Jet Pump 106
• Service Sheet: Cornell PT Series 107
• Service Sheet: Wellpoint Vacuum Assisted 108
• Service Sheet: Additional Work Completed 109
• Service Sheet: Forklift Inspection 110
• Service Sheet: Truck Inspection 111
• Service Sheet: Pump Head Repair 112
  • Service Sheet: Pump Head Repair, H4TMS 113
  • Service Sheet: Pump Head Repair, H6TMS 114
  • Service Sheet: Pump Head Repair, H6MSA 115
  • Service Sheet: Pump Head Repair, H6TA 116
  • Service Sheet: Pump Head Repair, H8TA 117
  • Service Sheet: Pump Head Repair. H12TA 118
  • Service Sheet: Pump Head Repair, H14TF 119
  • Service Sheet: Pump Head Repair, HPHS 120

Repair Codes

• Rental Repair and Maintenance Codes: Part 1 121
• Rental Repair and Maintenance Codes: Part 2 122
• Rental Repair and Maintenance Codes: Part 3 123
• Rental Repair and Maintenance Codes: Part 4 124
• Rental Repair and Maintenance Codes: Part 5 125
• Manufacturing Repair and Maintenance Codes: Part 1 126
• Manufacturing Repair and Maintenance Codes: Part 2 127
• Manufacturing Repair and Maintenance Codes: Part 3 128

Wiring Diagrams

• Wiring: Auto Start 129
• Wiring: Non-Auto Start 130
• Wiring: Hans
  • Wiring: Hans, Part 1 131
  • Wiring: Hans, Part 2 132
  • Wiring: Hans, Part 3 133
• Wiring: W8R 404.22
  • Wiring: W8R 404.22, Part 1 134
  • Wiring: W8R 404.22, Part 2 135
  • Wiring: W8R 404.22, Part 3 136
• Wiring: D8-1104.44
  • Wiring: D8-1104.44, Part 1 137
  • Wiring: D8-1104.44, Part 2 138
  • Wiring: D8-1104.44, Part 3 139
• Wiring: BBA 140
• Wiring: LOFA GT Connector EP-250 141
• Wiring: Perkins 404D.22
  • Wiring: Perkins Harness 404D.22, Part 1 142
  • Wiring: Perkins Harness 404D.22, Part 1 143
• Wiring: Murphy Control Panels
  • Wiring: Murphy Panel M110, Part 1 144
  • Wiring: Murphy Panel M110, Part 2 145
  • Wiring: Murphy Panel ML1000, Part 1 146
  • Wiring: Murphy Panel ML1000, Part 2 147
• Wiring: Trailer
  • Wiring: Trailer Harness 148
  • Wiring: Trailer Brakes, Part 1 149
  • Wiring: Trailer Brakes, Part 2 150
  • Wiring: Trailer Brakes, Part 3 151